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CCD Visual Potting Metering Machine for Two-Component Material such like PU and Epoxy

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Guangzhou Zhengqi Technology Co.,Ltd

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CCD Visual Potting Metering Machine for Two-Component Material such like PU and Epoxy

Type : Gluing Machine

Applicable Industries : Manufacturing Plant

Showroom Location : Turkey, Italy, Viet Nam, Indonesia, Russia, Spain, Malaysia

Video outgoing-inspection : Provided

Machinery Test Report : Provided

Warranty of core components : 13 months

Core Components : PLC, Pump

Condition : New

Application : Two-component material such like PU, epoxy , silicone

Packaging Type : POLYWOOD CASE

Packaging Material : Plastic, Wood

Automatic Grade : Automatic

Driven Type : Electric

Voltage : 230V,380V ,customized

Place of Origin : Guangdong, China

Brand Name : D&H

Dimension(L*W*H) : 1928x1650x1851

Weight : 600 KG

Warranty : 13 months

Key Selling Points : High-accuracy

Name : CCD two Component glue potting metering machine

Working area : 3000x400x100mm

Functions : heat,stir , vacuum , self-clean

Tank Capacity : 10L,25L , 40L optional

Feeding system : Vacuum feeding or Diaphragm pump

Controlled mode : PLC and computer system

Speed : 0-300mm/s

Camera : High accuracy

Moving system : XYZ Platform

Applied material : PU , EPOXY , SILICONE

Packaging Details : According to the customer requirement

Port : Guangzhou

Supply Ability : 50 Piece/Pieces per Month MOQ=1PCS

Price : $22,000.00/pieces 1-1 pieces

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Product Overview

CCD visual two Component glue dispensing potting metering machine

Glue potting machines are the fully automatic glue potting machine launched by Daheng automation. This machine is aiming at epoxy resin , polyurethane, silicone and other two-component materials for materials mixing and automatic perfusion.

Select a CCD visual two Component glue dispensing potting metering machine
The machine will have two tanks for keeping Liquid A & B separately.
There are two sets of metering pumps inside the machine, draining out liquids individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the CCD camera and

programmable data .
Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio by two sets of high precision pumps, supply to a fully mixing design and then dispensing , dosing , dispensing the aimed products .

Machine introduction ：

Ultra - high precision double cylinder plunger pump, glue stable and easy to use. Daheng core patent plunger pump
technology,with unique, innovative, practical, advanced; A new generation of fluid measurement ratio control with high accuracy,variable, uninterrupted and long life is realized.

CCD Visual Potting Metering Machine for Two-Component Material such like PU and Epoxy

Machine Description

Double component potting system

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped testing room.

We can handle 1- and 2-component polyurethanes, epoxies,acrylics, silicone, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions.

Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

AB potting machine is composed of Five Systems

1. Automatic material-feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.

AB-component materials flows into the pump through the feeding system (AB tanks) separately by the self-suction force of the metering pump.

Features&Functions

Strong versatility / High production capacity / High precision

* Auto feeding :take use of vacuum pressure to feed materials into A&B tank separately.

* Tank Stirring :A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
* Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
* Vacuum : A &B tank vacuum for degas the bubble inside material .
* Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.

*Auto cleaning : self-cleaning and fully auto cleaning system assure machine keep in clean without any materials cure inside .

Advantages:

1、Accurated metering and even mixing helps to avoid the waste of material.
2、Dispensing volume and positioning keep machine work consistent and fast.
3、Good universality
4、Easy to program and operate.
5、Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing back-flow device and other functional device.

Tech Data

ITEM	Parameter
Mixing ratio	1:1--10:1 adjustable
Working range	600400100mm
Displacement speed	250mm/s（speed）
Out-glue speed	1-24g/s（base on the glue ratio）
Accuracy	±2%（output volume）±2%（mixing）
tolerance	≤0.2mm
Flow control	Digital input
Program memory	99pcs
Motion trail	Dot , line ,curve ,circle
Automatic controlling system	Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system	AB glue back suction valve, achieve AB glue independent operation
programmatically	Tech programming
Mixing method	dynamic mixing
Power supply	220V/50Hz/1500W
Air source	0.5-0.8Mpa
Viscosity range	50-20000cps
Outer dimension	1500L1200W1600H mm
A tank	25L stainless tank（optional）
B tank	10L stainless tank（optional）
Others	AB tank 、A pump、AB pipeline heating function

Application

1. Potting&Isolation &Casting: electronics components , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, electronic ballast , motor ,junction box ，switches， art mold ,aviation parts, aerospace parts and so on.

2. Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display module / medical parts，medical liquid filling and so on ...

3. Bonding&doming: LCD screen ,LOCA bonding，ABS plastic / different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics ect .

Main Applications in electronics appliances

Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure
package , solid relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , battery cover , rectifier etc. ...

Applicable Materials

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, dual-component compound material UV materials and so on .

CCD Visual Potting Metering Machine for Two-Component Material such like PU and Epoxy Images

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